MANUFACTRING PROCESS

Our Manufacturing Process: Excellence in Every Board.

At Shilpan Boardlam, we take pride in our meticulous manufacturing process, which ensures that every particle board we produce meets the highest standards of quality, durability, and performance. From the sourcing of raw materials to the final product, our process combines advanced technology, skilled craftsmanship, and rigorous quality control measures.

Raw Material Selection: We begin by carefully selecting the finest raw materials for our particle boards. We source wood fibres from sustainable and responsibly managed forests to ensure the highest quality and minimize our environmental impact. The selected wood fibers undergo a thorough inspection and testing process to ensure they meet our stringent standards.

Wood Fiber Preparation: The selected wood fibers are then processed to create a homogeneous and consistent material for our particle boards. They are chipped, dried, and screened to remove impurities, ensuring the optimal composition and quality of the fibers. Our advanced machinery precisely controls the size and distribution of the wood particles, resulting in uniformity and strength in the final product.

Particle Board Formation: The prepared wood fibers are combined with resin binders, such as urea formaldehyde or melamine formaldehyde, and additives to enhance performance and moisture resistance. The mixture is then spread evenly onto a forming line, where it is compressed under high pressure and heat. This process activates the resin binders, creating a strong bond that holds the wood particles together.

Pressing and Curing: The formed particle boards are transferred to a hydraulic press, where they undergo further compression to achieve the desired thickness and density. The boards are subjected to controlled heat and pressure, allowing the resin binders to cure and solidify, resulting in a durable and stable final product. Our advanced press technology ensures precise control of temperature and pressure throughout the pressing process.

Finishing and Quality Control: After the boards are pressed, they go through a series of finishing processes to achieve the desired surface texture and smoothness. These processes may include sanding, cutting to size, and edge trimming. Each board is then meticulously inspected by our dedicated quality control team to ensure that it meets our strict standards for thickness, density, strength, and overall quality.

Packaging and Delivery: Once the particle boards pass our stringent quality checks, they are carefully packaged to protect them during transportation. We utilize eco-friendly packaging materials to minimize waste and our environmental footprint. Our efficient logistics team ensures timely delivery to our valued customers, ensuring that the particle boards arrive in pristine condition.

By employing advanced technology, skilled craftsmanship, and a commitment to excellence, we guarantee that every particle board that leaves our factory is a testament to our dedication to quality and customer satisfaction.